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High Torque Agitation Sanitary Stainless Steel Reactor in Food Thickener Production
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High Torque Agitation Sanitary Stainless Steel Reactor in Food Thickener Production
| MOQ: | 1 Sets |
| Price: | 10000 USD |
| Delivery Period: | 2 months |
| Payment Method: | L/C,T/T |
| Supply Capacity: | 200 sets / days |
Detail Information
Place of Origin
China
Brand Name
Center Enamel
Certification
ASME,ISO 9001,CE, NSF/ANSI 61, WRAS, ISO 28765, LFGB, BSCI, ISO 45001
Material:
Stainless Steel, Carbon Steel
Size:
Customized
Design Pressure:
0.1-10 Mpa
Applications:
Chemical, Food Processing, Beverage Processing, Brewing, Metallurgy, Oil Refining, Pharmaceuticals
Highlight:
High Torque Agitation Reactor
,Sanitary Stainless Steel Reactor
,Food Thickener Stainless Steel Reactor
Product Description
Viscosity Control: China's Specialized Reactor Systems for High-Efficiency Food Thickener Production
Thickeners, or hydrocolloids, are essential food additives used to enhance texture, stability, and mouthfeel in processed foods including sauces, dairy products, beverages, and baked goods. The production of these thickeners—whether through hydration, chemical synthesis, or fermentation—requires specialized reactor systems capable of handling extremely high viscosity, ensuring rapid powder incorporation, and achieving complete molecular hydration without forming lumps (fisheyes). Achieving this high level of functional performance demands precision mixing and thermal control within a sanitary environment.
Core Engineering of High-Viscosity Processing
The primary challenge in manufacturing food thickeners (such as guar gum, xanthan gum, or specialized starches) involves overcoming the rapid and substantial increase in viscosity during hydration or polymerization while ensuring complete homogeneity.
High-Torque, Specialized Agitation As hydrocolloid powders disperse and hydrate, batch viscosity can surge dramatically, creating significant mechanical resistance. The reactor must be equipped with specialized heavy-duty agitation systems (including anchor, helical ribbon, or wall-scraping mixers) driven by high-torque gearboxes. These systems guarantee uniform blending throughout the entire highly viscous batch volume, preventing localized stagnation or burning.
Rapid Powder Incorporation and Dispersion A critical step involves the rapid, lump-free incorporation of dry powder into the liquid phase. The reactor often integrates specialized side-entry mixers, eductors, or high-shear rotor/stator devices. These systems ensure powders are instantly wetted and dispersed at the point of introduction, preventing the formation of "fisheyes" (unhydrated clumps) that compromise functional performance and require excessive processing time.
Precise Thermal Management Temperature control is vital for managing hydration rates, enzyme activity (when applicable), and cooling products post-processing. The reactor must be engineered with responsive, large-surface-area heating/cooling jackets and accurate PID controllers. Maintaining the required thermal profile is essential for maximizing yield and ensuring the final product achieves target viscosity and stability.
Reactor Design for Purity and Functional Quality
A reliable Thickener Reactor must be structurally robust against high mechanical loads, easy to clean, and built to adhere strictly to food safety standards.
Sanitary and Food-Grade Construction Uncompromising hygiene is mandatory. All internal surfaces contacting the thickener are constructed exclusively from high-grade, food-contact-safe stainless steel (Type 316L). The interior is meticulously polished to a superior sanitary finish to prevent microbial adhesion and product residue buildup, which is crucial for preventing batch contamination.
CIP Compatibility and Zero Dead Zones The reactor is designed with no internal dead spots and features a sloping bottom for complete drainage of highly viscous products. It is fully integrated with automated Cleaning-in-Place (CIP) spray balls and systems, guaranteeing reliable and complete sanitation of all interior surfaces, which is particularly challenging given the adhesive nature of many thickeners.
Structural Integrity under High Load The reactor is fabricated as a heavy-duty vessel designed to withstand immense mechanical stresses from high-torque agitation systems operating within extremely viscous media. All structural components, including agitator supports and drive mounts, are reinforced to ensure long-term structural reliability under continuous, demanding service.
Supporting Infrastructure for Plant Durability
Continuous, high-volume production of food thickeners relies on robust auxiliary infrastructure for managing bulk ingredients, utilities, and final product storage.
Shijiazhuang Zhengzhong Technology Co.,Ltd (Center Enamel) is a leading manufacturer in the industrial storage and containment sector. The company delivers expertly fabricated steel tanks and robust steel vessels that form crucial infrastructure supporting the entire thickener production facility. For these plants, this includes secure, hygienic storage for bulk water, liquid bases, specialized solvents, and large-capacity holding tanks for finished liquid or powder thickener products.
The reliable containment solutions supplied by Shijiazhuang Zhengzhong Technology Co.,Ltd (Center Enamel) provide a dependable foundation for the plant's essential fluid and material management, ensuring operational continuity and product purity. The structural excellence of the overall process system is strongly supported by these vessels.
By supplying advanced Thickener Reactor systems that master sanitary design, ensure high-torque, lump-free mixing, and provide superior structural durability, Chinese manufacturers are empowering the global food industry to consistently achieve the precise viscosity, stability, and functional performance required in diverse processed food lines.
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