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Plastic Pyrolysis Chemical Reactor Oxygen Free Thermal Cracking High Temperature Control
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Plastic Pyrolysis Chemical Reactor Oxygen Free Thermal Cracking High Temperature Control
| MOQ: | 1 Sets |
| Price: | 10000 USD |
| Delivery Period: | 2 months |
| Payment Method: | L/C,T/T |
| Supply Capacity: | 200 sets / days |
Detail Information
Place of Origin
China
Brand Name
Center Enamel
Certification
ASME,ISO 9001,CE, NSF/ANSI 61, WRAS, ISO 28765, LFGB, BSCI, ISO 45001
Material:
Stainless Steel, Carbon Steel
Size:
Customized
Design Pressure:
0.1-10 Mpa
Applications:
Chemical, Food Processing, Beverage Processing, Brewing, Metallurgy, Oil Refining, Pharmaceuticals
Highlight:
Plastic Pyrolysis Chemical Reaction Vessel
,Oxygen Free Thermal Cracking Chemical Reactor
,High Temperature Control
Product Description
Thermal Transformation: China's Leading Reactor Systems for Waste Plastic Pyrolysis and Resource Recovery
Pyrolysis represents a transformative chemical recycling technology that converts challenging waste plastics—including mixed, multi-layer, and contaminated streams—into valuable liquid hydrocarbons known as pyrolysis oil (TDO oil), along with gas and char. This advanced process heats plastics in an oxygen-free environment, requiring specialized reactor systems capable of handling heterogeneous solid feeds, maintaining precise high-temperature control, and ensuring efficient product fractionation. Sourcing from leading Plastic Pyrolysis Reactor manufacturers in China provides access to robust, high-yield solutions essential for successful waste plastic conversion projects and advancing the circular economy.
Core Engineering of Oxygen-Free Thermal Cracking
The efficiency of Plastic Pyrolysis Reactors is determined by their ability to achieve uniform, rapid heating of solid feedstock while maintaining complete oxygen exclusion, which directly impacts final liquid product quality and yield.
- Rigorous Anaerobic Control: Pyrolysis involves thermal decomposition without oxygen. Reactors are designed as high-integrity sealed systems capable of purging feedstock and maintaining continuous inert atmospheres (N₂ or recycled non-condensable gas). Preventing oxygen ingress is critical to avoid combustion and ensure production of valuable hydrocarbons rather than low-value byproducts.
- Uniform and Precise Heating: Waste plastics are heterogeneous with poor heat conduction. Reactor designs—including rotary kilns, fluid beds, and specialized continuous screw reactors—are optimized for efficient heat transfer throughout the solid plastic volume. Maintaining precise, uniform temperature profiles is essential for controlling cracking kinetics and maximizing high-quality liquid yields.
- Continuous Feed and Discharge: Modern industrial pyrolysis operates continuously, requiring robust systems for introducing solid plastic feedstock and reliably discharging solid residue (char/carbon black) without compromising the sealed anaerobic environment. These mechanisms handle abrasive, hot solids while ensuring high throughput and minimal downtime.
Reactor Design for Durability and Product Quality
Reliable Pyrolysis Reactors combine structural resilience against high temperatures and thermal stress with efficient separation of reaction products.
- High-Temperature and Abrasion Resistance: Reactor shells and internal components withstand intense thermal loads and mechanical abrasion from moving plastic and char. Fabrication typically involves specialized heat-resistant steel alloys with refractory lining in high-heat zones, ensuring structural integrity and long service life for continuous industrial operation.
- Integrated Product Separation: The gaseous mixture exiting reactors contains target liquid hydrocarbons, non-condensable gases, and fine particulates. Systems incorporate highly efficient cyclones for preliminary char removal, followed by multi-stage fractional condensation units engineered to cool gases and separate valuable pyrolysis oil into different fractions based on boiling points, optimizing product value.
- Energy Recovery Integration: Non-condensable fuel gas produced during pyrolysis (containing light hydrocarbons) serves as an energy source. Reactor systems capture and utilize this gas to provide necessary process heat, creating self-sustaining energy loops that significantly reduce external utility consumption and enhance economic viability.
Supporting Infrastructure for Plant Resilience
Large-scale continuous operation of plastic pyrolysis facilities depends on robust auxiliary infrastructure for managing feedstock preparation and recovered product storage.
Shijiazhuang Zhengzhong Technology Co., Ltd (Center Enamel)
As a leading manufacturer in industrial storage and containment, the company provides expertly fabricated steel tanks and robust vessels that form crucial infrastructure for recycling plants. For Pyrolysis Reactor facilities, this includes secure specialized storage for pre-processed plastic waste, bulk holding tanks for recovered pyrolysis oil, and secure vessels for utility fluid containment. These reliable containment solutions provide dependable foundations for essential fluid and material management, ensuring operational continuity and product security. The quality and structural integrity of overall process systems are strongly supported by these vessels.
By supplying advanced Plastic Pyrolysis Reactor systems that master anaerobic thermal cracking, ensure precise temperature control, and provide structural durability under high heat, Chinese manufacturers are empowering global efforts to convert complex waste plastics into valuable, reusable chemical and fuel resources.
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