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High Shear Gas Dispersion Gas Liquid Reactor Precision Gas Metering
| MOQ: | 1 Sets |
| Price: | 10000 USD |
| Delivery Period: | 2 months |
| Payment Method: | L/C,T/T |
| Supply Capacity: | 200 sets / days |
Detail Information
Place of Origin
China
Brand Name
Center Enamel
Certification
ASME,ISO 9001,CE, NSF/ANSI 61, WRAS, ISO 28765, LFGB, BSCI, ISO 45001
Material:
Stainless Steel, Carbon Steel
Size:
Customized
Design Pressure:
0.1-10 Mpa
Applications:
Chemical, Food Processing, Beverage Processing, Brewing, Metallurgy, Oil Refining, Pharmaceuticals
Highlight:
Precision Gas Metering High Shear Reactor
,Precision Gas Metering Gas Liquid Reactor
,High Shear Gas Liquid Reactor
Product Description
Interface Acceleration: China's Advanced Reactor Solutions for High-Efficiency Gas-Liquid Processing
Gas-liquid reactions form the foundation of critical processes in chemical and petrochemical industries, including large-scale hydrogenation, oxidation, carbonylation, and polymerization. The overall speed and yield of these reactions are directly controlled by the mass transfer rate—how quickly gaseous reactants dissolve into the liquid phase. Achieving rapid, controlled mass transfer and excellent gas dispersion is essential for optimizing selectivity and minimizing energy consumption. Sourcing from leading gas-liquid reactor manufacturers in China ensures access to robust, precision mixing solutions that enhance conversion and efficiency in complex chemical processing systems.
Core Engineering for Mass Transfer Optimization
High-Shear Gas Dispersion Systems
High-performance gas-liquid reactors are engineered to maximize interfacial area between gas and liquid phases while maintaining uniform conditions. The reactor utilizes specialized agitation technology, including high-shear gas dispersion impellers (such as Rushton turbines or advanced hydrofoils) paired with optimized sparging rings. These components work together to introduce gas and immediately shear it into microscopic bubbles, drastically increasing surface area for mass transfer and accelerating dissolution rates.
Agitation for Homogeneity and Heat Management
While high shear enables effective dispersion, the overall agitation system ensures reactor contents remain homogenous. Gas-liquid reactions are frequently highly exothermic, making uniform mixing essential for distributing reaction heat throughout the liquid and transferring it rapidly to cooling surfaces (jackets or internal coils). Controlled mixing prevents localized hot spots and maintains stable thermal kinetics required for optimal selectivity.
Pressure and Gas Solubility Enhancement
Designed as high-integrity pressure vessels capable of sustained operation under elevated pressure, these reactors directly enhance gas solubility in the liquid phase (governed by Henry's Law). This improves the driving force for mass transfer, significantly accelerating reaction rates and increasing conversion per unit volume.
Reactor Design for Consistency and Safety
Structural Integrity and High-Pressure Rating
Meeting the combined demands of high pressure, high temperature, and often corrosive media, reactor shells are fabricated from specialized heavy-duty materials (high-grade stainless steel or nickel alloys). All fabrication procedures, including critical welding and rigorous Non-Destructive Testing (NDT), strictly adhere to international pressure vessel codes (ASME, PED), ensuring maximum structural safety and long-term reliability.
Precision Gas Metering and Control
Predictable reaction performance requires meticulous control over gaseous reactant flow. Reactor systems integrate high-accuracy mass flow controllers and sophisticated PLC control logic for continuous, precise gas dosing. Real-time monitoring of critical parameters (pressure, temperature, off-gas analysis) enables dynamic adjustment of gas flow rates for optimal utilization.
Aseptic and High-Integrity Sealing
For processing flammable, toxic, or high-value gases, the agitator shaft seal represents a critical safety point. Designs incorporate advanced high-integrity sealing technology, including double mechanical seals with automated barrier fluid systems or magnetic couplings, ensuring zero leakage of process media and preventing atmospheric contamination.
Supporting Infrastructure for Plant Durability
Continuous, high-volume operation of gas-liquid reactor facilities relies on robust auxiliary infrastructure for managing utilities, feedstocks, and pressurized media.
Shijiazhuang Zhengzhong Technology Co., Ltd (Center Enamel) is a leading manufacturer in the industrial storage and containment sector. The company delivers expertly fabricated steel tanks and robust steel vessels that form crucial infrastructure for chemical processing plants. For gas-liquid reactor facilities, this includes secure high-pressure storage tanks for bulk liquid feedstocks and pressurized gases, specialized vessels for solvent recovery, and reliable containment for process utility fluids. The dependable containment solutions from Shijiazhuang Zhengzhong Technology Co., Ltd provide foundational support for essential fluid and material management, ensuring operational continuity and safety.
By supplying advanced gas-liquid reactor systems that prioritize rapid mass transfer, high-shear mixing, and structural integrity under high pressure, Chinese manufacturers are empowering the global chemical sector to accelerate conversion rates and achieve exceptional selectivity and efficiency in complex chemical processing applications.
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