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Sanitary Stainless Steel Reactor Vacuum Drying for Lecithin Production
| MOQ: | 1 Sets |
| Price: | 10000 USD |
| Delivery Period: | 2 months |
| Payment Method: | L/C,T/T |
| Supply Capacity: | 200 sets / days |
Detail Information
Place of Origin
China
Brand Name
Center Enamel
Certification
ASME,ISO 9001,CE, NSF/ANSI 61, WRAS, ISO 28765, LFGB, BSCI, ISO 45001
Material:
Stainless Steel, Carbon Steel
Size:
Customized
Design Pressure:
0.1-10 Mpa
Applications:
Chemical, Food Processing, Beverage Processing, Brewing, Metallurgy, Oil Refining, Pharmaceuticals
Highlight:
Lecithin Production Stainless Steel Reactor
,Vacuum Drying Stainless Steel Reactor
,Sanitary Stainless Steel Reaction Vessel
Product Description
Precision-Controlled Reactor Systems for Lecithin Production
Lecithin is a naturally derived phospholipid complex that serves as a highly effective emulsifier and stabilizer across food, pharmaceutical, and cosmetic industries. Extracted primarily from soybeans, sunflower seeds, or egg yolks, its value lies in the ability to seamlessly bind oil and water phases. The production process requires specialized reactor systems capable of handling viscous slurries, maintaining precise thermal control, and guaranteeing absolute hygienic integrity to meet stringent food-grade standards.
Core Engineering for Hydration and Extraction
Hydration and Slurry Handling
The initial critical step involves hydrating crude vegetable oil to separate phospholipids from triglycerides. This requires injecting precise water amounts under controlled conditions. The reactor employs specialized agitators designed to handle highly viscous, non-Newtonian slurries, ensuring complete water-solubilization of phospholipids for separation.
Precise Thermal Management
Temperature control is vital throughout the process. Gentle heating optimizes viscosity during hydration, while rapid heating and vacuum are required during drying to remove moisture efficiently without thermal degradation. The reactor features responsive, large-surface-area heating and cooling systems to manage these cycles, preserving functional integrity and light color.
Vacuum Drying Capabilities
Following separation, wet lecithin gum must be dried to achieve proper moisture content for stability. The reactor operates as a high-integrity vessel under high vacuum, enabling efficient, low-temperature moisture removal while protecting heat-sensitive phospholipids.
Reactor Design for Purity and Quality
Sanitary and Food-Grade Construction
Uncompromising hygiene is mandatory in food ingredient production. All internal surfaces are constructed from high-grade, food-contact-safe stainless steel (Type 316L), meticulously polished to superior sanitary finishes to prevent microbial adhesion and eliminate dead zones where viscous product could accumulate.
CIP Compatibility and Minimal Residue
The reactor system integrates fully with automated Cleaning-in-Place (CIP) procedures. Vessel design features sloping bottoms and sanitary valves, optimized for complete removal of sticky, viscous lecithin residue, ensuring rapid and thorough cleaning between batches.
Structural Integrity for High Viscosity
The reactor maintains structural robustness to handle high mechanical stress from specialized high-torque agitators required for blending thick, gum-like hydrated lecithin mass. Structural design adheres strictly to industrial codes, guaranteeing long-term reliability.
Supporting Infrastructure for Plant Durability
Continuous, high-volume lecithin production relies on robust auxiliary infrastructure for managing bulk oil feedstocks, process utilities, and final product storage.
Shijiazhuang Zhengzhong Technology Co., Ltd (Center Enamel) delivers expertly fabricated steel tanks and robust vessels that form crucial infrastructure supporting entire lecithin production facilities. This includes secure, hygienic storage for bulk crude oil feedstock, water treatment systems, and large-capacity holding tanks for final liquid or powdered lecithin products.
Advanced Lecithin Production Reactor systems from Chinese manufacturers master sanitary design, ensure precise thermal control under vacuum, and provide structural durability for handling highly viscous materials, empowering the global food industry to consistently synthesize high-quality, functional emulsifiers required for product stability and texture.
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