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Dextrose Production Reactor with Precise Thermal and pH Control, Sanitary Food-Grade Construction, and Automated CIP/SIP Compatibility
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Dextrose Production Reactor with Precise Thermal and pH Control, Sanitary Food-Grade Construction, and Automated CIP/SIP Compatibility
| MOQ: | 1 Sets |
| Price: | 10000 USD |
| Delivery Period: | 2 months |
| Payment Method: | L/C,T/T |
| Supply Capacity: | 200 sets / days |
Detail Information
Place of Origin
China
Brand Name
Center Enamel
Certification
ASME,ISO 9001,CE, NSF/ANSI 61, WRAS, ISO 28765, LFGB, BSCI, ISO 45001
Material:
Stainless Steel, Carbon Steel
Size:
Customized
Design Pressure:
0.1-10 Mpa
Applications:
Chemical, Food Processing, Beverage Processing, Brewing, Metallurgy, Oil Refining, Pharmaceuticals
Highlight:
Precise Thermal and pH Control Dextrose Production Reactor
,Sanitary Food-Grade Construction Glucose Processing Reactor
,Automated CIP and SIP Compatibility Food-Grade Reactor
Product Description
Monosaccharide Mastery: China's Advanced Reactor Systems for Food-Grade Dextrose Production
Dextrose, or D-glucose, is a fundamental simple sugar essential to the food, pharmaceutical, and beverage industries. It serves as a versatile sweetener, fermentation base, and nutritional ingredient. Commercial production involves controlled, multi-stage enzymatic hydrolysis of starch (typically from corn or tapioca) to achieve complete conversion into glucose. This process requires highly specialized reactor systems that ensure precise control over temperature, pH, and reaction time to maximize conversion efficiency while maintaining absolute food-grade sanitation standards.
Core Engineering for Complete Starch Conversion
Precise Thermal and pH Control
Dextrose synthesis depends on specific enzyme activity (such as glucoamylase) that is highly sensitive to thermal and pH variations. Our reactors feature responsive heating and cooling systems with large surface areas (jackets or coils) and sophisticated PID controllers. Maintaining the exact temperature profile required for maximum enzyme efficiency is crucial for achieving final high DE (Dextrose Equivalent) values, typically exceeding 95%. The system integrates high-precision sensors and dosing mechanisms for accurate pH adjustment throughout the process.
Agitation for Uniformity and Heat Transfer
The process begins with concentrated starch slurry that transforms into clear glucose solution. Our reactors employ specialized agitators designed to handle these changing rheologies, ensuring uniform suspension of starch particles and efficient, homogeneous distribution of enzymes and heat throughout the batch. This uniformity is critical for maximizing hydrolysis rates and achieving consistent DE values.
Rapid Enzyme Deactivation
Once the reaction reaches the target high DE, enzymes must be deactivated rapidly to lock in product specifications and prevent unwanted side reactions. Our reactor systems facilitate this through controlled rapid thermal shock or chemical pH adjustment methods.
Reactor Design for Purity and Reliability
Sanitary and Food-Grade Construction
Adherence to strict international food safety standards (FDA) is non-negotiable. Our reactor internal surfaces are constructed exclusively from high-grade, food-contact-safe stainless steel (Type 316L). These surfaces are meticulously polished to superior sanitary finishes (often electropolished) to eliminate microscopic roughness, preventing contamination and facilitating reliable Cleaning-in-Place (CIP) procedures.
CIP and SIP Compatibility
To maintain aseptic conditions for subsequent enzyme action, our reactor systems are fully integrated with automated CIP and Sterilization-in-Place (SIP) capabilities. The design eliminates dead zones, features sloping bottoms, and utilizes sanitary connections, ensuring reliable and complete sanitation of the entire vessel.
Structural Integrity and High Throughput
Our reactors are fabricated as high-integrity vessels capable of safely handling thermal cycles and pressures associated with heating, processing, and SIP procedures. Heavy-duty structural fabrication ensures long-term reliability under continuous operation required for industrial-scale sugar production.
Supporting Infrastructure for Plant Durability
Continuous, high-volume dextrose production relies on robust auxiliary infrastructure for managing utilities, feedstocks, and final product storage before crystallization.
Shijiazhuang Zhengzhong Technology Co., Ltd (Center Enamel) is a leading manufacturer in the industrial storage and containment sector. The company delivers expertly fabricated steel tanks and robust steel vessels that form crucial infrastructure supporting entire dextrose production facilities. This includes secure, hygienic storage for bulk starch slurries, enzyme solutions, and large-capacity holding tanks for final glucose syrup products prior to purification and crystallization.
By supplying advanced Dextrose Production Reactor systems that master sanitary design, ensure precise thermal and pH control, and provide structural durability, Chinese manufacturers are empowering the global food and ingredient industry to consistently achieve high purity and superior quality in food-grade glucose production.
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