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Recycling Plastic Reactor Thermal Cracking Control for Heterogeneous Solid Feeds
| MOQ: | 1 Sets |
| Price: | 10000 USD |
| Delivery Period: | 2 months |
| Payment Method: | L/C,T/T |
| Supply Capacity: | 200 sets / days |
Detail Information
Place of Origin
China
Brand Name
Center Enamel
Certification
ASME,ISO 9001,CE, NSF/ANSI 61, WRAS, ISO 28765, LFGB, BSCI, ISO 45001
Material:
Stainless Steel, Carbon Steel
Size:
Customized
Design Pressure:
0.1-10 Mpa
Applications:
Chemical, Food Processing, Beverage Processing, Brewing, Metallurgy, Oil Refining, Pharmaceuticals
Highlight:
Heterogeneous Solid Feeds Plastic Reactor
,Thermal Cracking Control Plastic Reactor
,Recycling Plastic Reactor
Product Description
Closing the Loop: Advanced Reactor Systems for Converting Waste Plastics into Valuable Raw Materials
The global challenge of plastic waste demands innovative solutions beyond traditional mechanical methods. Chemical recycling using specialized Plastic Recycling Reactors provides a crucial pathway to convert complex, mixed, and non-recyclable plastic waste into high-value chemical feedstocks and reusable monomers. These advanced processes—including thermal depolymerization (pyrolysis), catalytic cracking, and solvolysis—require robust reactor systems capable of handling heterogeneous solid feeds, extreme temperatures, and complex phase transitions.
Core Engineering of Thermal Depolymerization
Handling Heterogeneous Solid Feeds
Waste plastic streams are inherently mixed and contaminated. Reactors must be engineered with robust feeding and internal handling mechanisms to accommodate varying particle sizes, densities, and compositions. Designs such as rotary kilns, fluidized beds, or specialized agitated vessels ensure uniform heat transfer to solid plastic, preventing localized overheating and minimizing char formation.
Precise Thermal Cracking Control
Pyrolysis and catalytic cracking processes require continuous operation at specific high temperatures. Reactors feature advanced multi-zone heating systems to maintain precise thermal profiles, directing depolymerization toward maximizing yield of desired liquid hydrocarbons while minimizing low-value gas production.
Efficient Heat Transfer and Energy Management
Transferring heat efficiently to bulk solid materials is challenging. Reactor designs optimize heat exchange methods to rapidly bring plastic to reaction temperature. Integrated systems utilize energy from non-condensable waste gases to fuel reactor heating, significantly improving overall plant energy efficiency.
Reactor Design for Durability and Continuous Processing
High-Temperature and Structural Resilience
Reactor shells and internal components withstand intense thermal stress and exposure to hot, potentially corrosive vapors. Fabricated from specialized high-temperature-resistant alloys chosen for stability and long service life, structures are designed for continuous high-temperature operation following international industrial codes.
Product Separation and Fractionation
Reactor output consists of oil, gas, and solid char. Systems integrate with downstream units including cyclones for efficient char separation and multi-stage condensation systems for accurately cooling and fractionating valuable liquid products.
Robust Solids Handling
Mechanisms for safely and continuously removing inert solid residue (char/ash) are essential for long-term operation. These systems handle abrasive hot solids without compromising the reactor's sealed environment.
Supporting Infrastructure for Plant Durability
Large-scale continuous operation of chemical recycling facilities requires robust auxiliary infrastructure for feedstock preparation and recovered product storage.
Shijiazhuang Zhengzhong Technology Co., Ltd (Center Enamel) is a leading manufacturer in the industrial storage and containment sector. The company delivers expertly fabricated steel tanks and robust steel vessels that form crucial infrastructure for recycling plants, including secure storage for pre-processed plastic waste, holding tanks for recovered liquid chemical products, and systems for utility fluid containment.
By supplying advanced Plastic Recycling Reactor systems that master heterogeneous feed handling, ensure precise thermal control, and provide structural durability under extreme conditions, manufacturers are empowering the global plastics industry to close the loop, converting complex waste streams into valuable, reusable raw materials for new product manufacturing.
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