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High-Efficiency Pasteurization Dairy Processing Reactor with Aseptic Design and Food-Grade Stainless Steel
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High-Efficiency Pasteurization Dairy Processing Reactor with Aseptic Design and Food-Grade Stainless Steel
| MOQ: | 1 Sets |
| Price: | 10000 USD |
| Delivery Period: | 2 months |
| Payment Method: | L/C,T/T |
| Supply Capacity: | 200 sets / days |
Detail Information
Place of Origin
China
Brand Name
Center Enamel
Certification
ASME,ISO 9001,CE, NSF/ANSI 61, WRAS, ISO 28765, LFGB, BSCI, ISO 45001
Material:
Stainless Steel, Carbon Steel
Size:
Customized
Design Pressure:
0.1-10 Mpa
Applications:
Chemical, Food Processing, Beverage Processing, Brewing, Metallurgy, Oil Refining, Pharmaceuticals
Highlight:
High-Efficiency Pasteurization Reactor
,Aseptic Design Dairy Processing Reactor
,Food-Grade Stainless Steel Aseptic Reactor
Product Description
Hygienic Heartbeat: Advanced Reactor Systems for Efficient Dairy Processing
Dairy processing encompasses crucial operations including pasteurization, UHT treatment, blending, standardization, and fermentation that are essential for producing safe, high-quality, shelf-stable dairy products. As milk is a highly perishable medium, the entire production chain requires specialized reactor and tank systems designed for absolute adherence to aseptic standards, rapid thermal cycling, and continuous high throughput. The efficiency, safety, and quality of dairy products depend entirely on the integrity of this processing equipment.
Core Engineering of Thermal and Fluid Management
High-Efficiency Pasteurization and UHT Systems
For microbial safety, milk undergoes rapid thermal treatment. While plate heat exchangers manage continuous flow, the holding and surge reactors in these systems are critical. These reactors are engineered to withstand thermal stress from rapid heating and cooling cycles, utilizing responsive jackets or coils with precise PID controllers to ensure proper holding times while preserving nutritional value.
Agitation for Standardization and Blending
Milk products require standardization (fat content adjustment) and blending with stabilizers, vitamins, and minerals. Reactors employ specialized low-shear agitation systems with high-lift impellers designed to achieve uniform mixing without causing foaming, fat globule damage, or oxidation.
Viscosity Handling for Creams and Bases
For high-viscosity products like cream, ice cream mix, or condensed milk, reactors feature robust yet gentle agitation systems that ensure thorough mixing and uniform heat transfer while preventing fouling or scorching on heated surfaces.
Reactor Design for Aseptic Purity
Absolute Food-Grade Material and Finish
All internal surfaces contacting milk are constructed from high-grade, food-contact-safe stainless steel (Type 316L). Interior surfaces are meticulously polished to superior sanitary finishes (often electropolished) with specific Ra values to prevent milk protein and fat adhesion and biofilm formation.
CIP and SIP Compatibility
Reactor systems feature full integration with automated Cleaning-in-Place (CIP) and Sterilization-in-Place (SIP) capabilities. Vessel designs eliminate dead spots, utilize smooth internal welds, and feature sloping bottoms for complete drainage, ensuring reliable sanitation of all interior surfaces.
Aseptic Connections and Sealing
All manways, ports, sensors, and agitator seals incorporate specialized sanitary connections and aseptic diaphragms to prevent external microbial ingress, maintaining product integrity throughout critical processing stages.
Supporting Infrastructure for Plant Resilience
Shijiazhuang Zhengzhong Technology Co., Ltd (Center Enamel)
As a leading manufacturer in industrial storage and containment, Shijiazhuang Zhengzhong Technology Co., Ltd provides expertly fabricated steel tanks and robust vessels that form crucial infrastructure supporting dairy processing complexes. This includes secure raw milk cooling tanks, treated water storage for CIP and utilities, and large-capacity storage silos for pasteurized or final product holding. These reliable containment solutions provide a dependable foundation for essential fluid and material management, ensuring operational continuity and product purity.
By supplying advanced Dairy Processing Reactor systems that master aseptic design, ensure rapid and precise thermal control, and provide superior structural durability, manufacturers empower the global dairy industry to consistently achieve the highest standards of safety, quality, and efficiency across diverse product lines.
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