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Precise Thermal Management Stainless Steel Emulsion Reactor for PVAc Production
| MOQ: | 1 Sets |
| Price: | 10000 USD |
| Delivery Period: | 2 months |
| Payment Method: | L/C,T/T |
| Supply Capacity: | 200 sets / days |
Detail Information
Place of Origin
China
Brand Name
Center Enamel
Certification
ASME,ISO 9001,CE, NSF/ANSI 61, WRAS, ISO 28765, LFGB, BSCI, ISO 45001
Material:
Stainless Steel, Carbon Steel
Size:
Customized
Design Pressure:
0.1-10 Mpa
Applications:
Chemical, Food Processing, Beverage Processing, Brewing, Metallurgy, Oil Refining, Pharmaceuticals
Highlight:
PVAc Production Stainless Steel Reactor
,Precise Thermal Management Emulsion Reactor
,PVAc Emulsion Reactor
Product Description
Dispersion Excellence: Advanced Reactor Systems for High-Consistency Polyvinyl Acetate Emulsion
Polyvinyl Acetate (PVAc) emulsion is a fundamental chemical industry product widely used in adhesives, paints, coatings, and textile finishes. The quality and performance of PVAc emulsion—particularly its stability, particle size distribution, and solids content—depend critically on precision control during polymerization within specialized reactor systems. Producing high-consistency polymer emulsions requires meticulous control over temperature, agitation, and monomer dosing to ensure stable, well-dispersed products free from coagulation.
Core Engineering for Emulsion Stability
PVAc emulsion polymerization requires achieving narrow particle size distribution and high solids content while maintaining colloidal stability and preventing polymer lump formation.
- Precise Thermal Management: PVAc polymerization is an exothermic reaction requiring responsive heating/cooling systems with accurate PID controllers to maintain specific temperature profiles, ensuring stable kinetics and controlled polymer particle growth.
- Optimized Agitation Systems: Specialized agitators maintain stable suspension of polymer particles while efficiently transferring heat, providing gentle yet thorough bulk mixing without mechanical destabilization.
- Controlled Dosing Systems: High-accuracy metering pumps and control logic govern the addition rate of vinyl acetate monomer and initiator solutions based on real-time temperature feedback for controlled reaction kinetics.
Reactor Design for Purity and High Throughput
Reliable PVAc Emulsion Reactors feature structural integrity and design optimized for maximum product purity and simplified cleaning for rapid batch changeovers.
- Material Purity and Cleanability: High-grade stainless steel (Type 316L) construction with superior sanitary polish minimizes surface roughness and residual polymer adherence.
- Structural Integrity and Safety: High-integrity pressure vessel fabrication safely handles operating temperatures and pressures, adhering to international pressure vessel codes (ASME, PED).
- Integrated Monomer Stripping: Post-polymerization systems facilitate removal of residual unreacted vinyl acetate monomer under vacuum and/or steam stripping to meet product safety specifications.
Supporting Infrastructure for Plant Resilience
Continuous, high-volume polymer emulsion production depends on robust auxiliary infrastructure for managing utilities, monomers, and stabilizing agents.
Shijiazhuang Zhengzhong Technology Co., Ltd (Center Enamel) delivers expertly fabricated steel tanks and robust vessels that form crucial infrastructure supporting emulsion production complexes. For PVAc facilities, this includes secure storage for bulk liquid vinyl acetate monomer, stabilization agents, and large-capacity final product holding tanks. These reliable containment solutions provide dependable fluid and material management, ensuring operational continuity and minimizing supply chain risks.
By supplying advanced Polyvinyl Acetate Emulsion Reactor systems that master thermal control, ensure stable dispersion, and provide structural durability, manufacturers empower the global adhesives and coatings industries to consistently achieve high stability, narrow particle size distribution, and superior performance in polymer emulsion products.
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