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High-Torque Agitation Synthetic Thickener Reactor with Food-Grade Stainless Steel and Precision Thermal Control
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High-Torque Agitation Synthetic Thickener Reactor with Food-Grade Stainless Steel and Precision Thermal Control
| MOQ: | 1 Sets |
| Price: | 10000 USD |
| Delivery Period: | 2 months |
| Payment Method: | L/C,T/T |
| Supply Capacity: | 200 sets / days |
Detail Information
Place of Origin
China
Brand Name
Center Enamel
Certification
ASME,ISO 9001,CE, NSF/ANSI 61, WRAS, ISO 28765, LFGB, BSCI, ISO 45001
Material:
Stainless Steel, Carbon Steel
Size:
Customized
Design Pressure:
0.1-10 Mpa
Applications:
Chemical, Food Processing, Beverage Processing, Brewing, Metallurgy, Oil Refining, Pharmaceuticals
Highlight:
High-Torque Agitation Reactor
,Food-Grade Stainless Steel Synthetic Thickener Reactor
,Precision Thermal Control Food Thickener Reactor
Product Description
Rheology Refinement: China's Dedicated Reactor Systems for Synthetic Food Thickener Processing
Synthetic food thickening agents, including modified celluloses, specialized hydrocolloids, and synthetic starches, are essential components in modern food technology. These engineered substances provide precise control over viscosity, stability, and mouthfeel across diverse food products such as low-fat dressings, bakery fillings, and dairy alternatives. The manufacturing process for these high-performance thickeners involves complex chemical reactions, polymerization, and precise hydration steps that require specialized reactor systems capable of handling extremely high viscosity materials while ensuring chemical uniformity and strict adherence to food-grade sanitary standards.
Core Engineering of Polymer Processing
High-Torque, Heavy-Duty Agitation
The primary challenge in synthetic thickener processing is the rapid and substantial viscosity increase during hydration or processing. Our reactors feature specialized high-torque agitation systems including anchor, helical ribbon, and planetary mixers powered by robust gearboxes. These systems prevent product stagnation, ensure uniform heat and reactant distribution, and guarantee homogeneity within the final viscous polymer matrix.
Precision Thermal Control for Synthesis
Many synthetic thickeners require critical heating and cooling phases to initiate or terminate polymerization reactions and achieve optimal dissolution. Our reactors incorporate responsive, large-surface-area thermal jackets with accurate PID controllers to maintain specific, stable temperature profiles essential for controlling polymer chain length and final product viscosity.
Effective Powder Incorporation and Dispersion
During dry synthetic thickener hydration, preventing unhydrated clump formation is critical. Our systems integrate highly efficient dispersion mechanisms such as side-entry mixers and eductors to ensure rapid powder wetting and dispersion at introduction points, maximizing hydration yield and eliminating product defects.
Reactor Design for Purity and Consistency
Absolute Food-Grade Material and Finish
Uncompromising hygiene standards are maintained through exclusive use of high-grade, food-contact-safe stainless steel (Type 316L) for all product-contact surfaces. Interior surfaces receive meticulous polishing to superior sanitary finishes, preventing microbial adhesion and minimizing sticky viscous product adherence.
Structural Integrity under High Load
Our heavy-duty vessels are engineered to safely withstand continuous, immense mechanical forces generated by high-torque agitation systems operating within extremely viscous media. Critical components receive heavy reinforcement to ensure long-term stability and reliability during demanding continuous service cycles.
CIP Compatibility and Drainage
Designed specifically for highly adhesive synthetic thickeners, our reactors incorporate wall scrapers to assist agitation and feature sloping bottoms with robust, large-bore sanitary valves for complete, rapid viscous product drainage. Full integration with automated Cleaning-in-Place (CIP) procedures ensures reliable sanitation.
Supporting Infrastructure for Plant Durability
Continuous, high-volume synthetic food thickener production requires robust auxiliary infrastructure for managing bulk feedstocks, solvents, and product containment.
Shijiazhuang Zhengzhong Technology Co., Ltd (Center Enamel) stands as a leading manufacturer in industrial storage and containment. The company delivers expertly fabricated steel tanks and robust vessels that form crucial infrastructure supporting entire thickener production facilities. These include secure, high-integrity storage for bulk solvents, specialized chemical precursors, and large-capacity holding tanks for final liquid or powdered thickener products. The reliable containment solutions from Shijiazhuang Zhengzhong Technology Co., Ltd provide dependable foundations for essential fluid and material management, ensuring operational continuity and product purity.
By supplying advanced Synthetic Thickener Reactor systems that master sanitary design, ensure high-torque, lump-free mixing, and provide superior structural durability under heavy loads, Chinese manufacturers empower the global food industry to consistently achieve precise viscosity, stability, and functional performance required in high-technology food applications.
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