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Corrosion Resistant Hydrometallurgy Reactor with High-Torque Agitation for Pressure Acid Leaching
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Corrosion Resistant Hydrometallurgy Reactor with High-Torque Agitation for Pressure Acid Leaching
| MOQ: | 1 Sets |
| Price: | 10000 USD |
| Delivery Period: | 2 months |
| Payment Method: | L/C,T/T |
| Supply Capacity: | 200 sets / days |
Detail Information
Place of Origin
China
Brand Name
Center Enamel
Certification
ASME,ISO 9001,CE, NSF/ANSI 61, WRAS, ISO 28765, LFGB, BSCI, ISO 45001
Material:
Stainless Steel, Carbon Steel
Size:
Customized
Design Pressure:
0.1-10 Mpa
Applications:
Chemical, Food Processing, Beverage Processing, Brewing, Metallurgy, Oil Refining, Pharmaceuticals
Highlight:
Corrosion Resistant Reactor
,High-Torque Agitation Hydrometallurgy Reactor
,Pressure Acid Leaching Leaching Reactor
Product Description
Chemical Resilience: China's Advanced Reactor Systems for Hydrometallurgical Metal Processing
Hydrometallurgy represents a critical modern branch of extractive metallurgy that utilizes aqueous solutions to recover metals from ores, concentrates, and recycled materials. This advanced process includes leaching, solvent extraction, ion exchange, and precipitation, offering highly selective, lower-energy, and environmentally efficient alternatives to traditional pyrometallurgy. The core of any hydrometallurgical operation is the leaching reactor, engineered to withstand extreme chemical and thermal conditions while ensuring optimal mass transfer and structural integrity.
Core Engineering of Selective Leaching
Extreme Chemical and Corrosion Resistance
Leaching processes involve powerful, highly corrosive reagents including concentrated sulfuric acid (H2SO4), hydrochloric acid (HCl), cyanides (CN-), and pressure oxidation environments. Reactors are constructed from materials specifically selected for long-term resistance to these chemicals at elevated temperatures, utilizing specialized high-grade stainless steels (Duplex, Super Duplex, or Type 316L), titanium alloys, or composite linings to protect against corrosive attack.
Agitation for Mass Transfer
Effective leaching requires thorough wetting and exposure of mineral particles to solvents. Reactors employ heavy-duty, high-torque agitators with turbine or pitched blade designs engineered to handle high-density slurries. These systems maintain uniform particle suspension, accelerate mass transfer rates, and ensure rapid dissolution of target metal compounds.
Controlled Thermal and Pressure Environments
Many hydrometallurgical processes, such as Pressure Acid Leaching (PAL), operate under extreme temperatures and pressures to enhance reaction kinetics. Reactors are fabricated as high-integrity autoclaves or pressure vessels, designed to safely manage these stresses while maintaining precise process temperature control.
Reactor Design for Durability and Process Consistency
Structural Integrity and Compliance
Hydrometallurgy reactors are fabricated as heavy-duty pressure vessels designed to withstand both high internal pressures and mechanical stress from continuous agitation of dense, abrasive slurries. All manufacturing, welding, and material verification procedures strictly adhere to global pressure vessel codes (ASME Section VIII, PED) ensuring operational safety and reliability.
Abrasion Mitigation
To combat wear from highly abrasive ores, reactor designs incorporate internal wear plates, ceramic linings, or specialized low-friction coatings in high-contact areas near agitator blades and discharge ports.
Integrated Process Interfaces
Reactors feature robust interfaces for continuous or batch feeding of solid slurries and precise dosing of liquid reagents and catalysts. Specialized discharge systems including slurry pumps and underflow valves are engineered to handle high-solids-content effluent safely for transfer to downstream separation processes.
Supporting Infrastructure for Plant Resilience
Hydrometallurgical plant stability depends on robust auxiliary infrastructure for managing bulk chemicals, water, and process intermediates.
Shijiazhuang Zhengzhong Technology Co.,Ltd (Center Enamel) delivers expertly fabricated steel tanks and robust vessels that form crucial infrastructure supporting entire metal processing complexes.
These facilities require secure, high-integrity storage for bulk acid/base reagents, process water treatment, and specialized holding tanks for pregnant leach solutions (PLS) and tailings slurry. The reliable containment solutions from Shijiazhuang Zhengzhong Technology Co.,Ltd (Center Enamel) provide dependable foundations for essential fluid and material management, ensuring operational continuity and environmental compliance.
By supplying advanced Hydrometallurgy Reactor systems that master chemical resistance, ensure efficient mass transfer through high-torque agitation, and provide superior structural durability under extreme conditions, Chinese manufacturers empower global mining and recycling industries to consistently recover valuable metals with high yield and process stability.
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