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Advanced High-Shear Mixing Reactor with Rotor-Stator Homogenization, Vacuum Capabilities, and Temperature Control via Jacketing
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Advanced High-Shear Mixing Reactor with Rotor-Stator Homogenization, Vacuum Capabilities, and Temperature Control via Jacketing
| MOQ: | 1 Sets |
| Price: | 10000 USD |
| Delivery Period: | 2 months |
| Payment Method: | L/C,T/T |
| Supply Capacity: | 200 sets / days |
Detail Information
Place of Origin
China
Brand Name
Center Enamel
Certification
ASME,ISO 9001,CE, NSF/ANSI 61, WRAS, ISO 28765, LFGB, BSCI, ISO 45001
Material:
Stainless Steel, Carbon Steel
Size:
Customized
Design Pressure:
0.1-10 Mpa
Applications:
Chemical, Food Processing, Beverage Processing, Brewing, Metallurgy, Oil Refining, Pharmaceuticals
Highlight:
Rotor-Stator Homogenization High-Shear Mixing Reactor
,Vacuum Capabilities Emulsification Reactor
,Temperature Control via Jacketing Homogenization Reactor
Product Description
Seamless Synthesis: Advanced High-Shear Mixing Technology for Uniform Product Manufacturing
In the production of fine chemicals, cosmetics, pharmaceuticals, and complex food items, the distinction between acceptable products and market leaders often depends on texture, stability, and uniformity. These essential qualities are achieved through high-precision emulsification and homogenization processes that require sophisticated equipment capable of blending immiscible liquids and dispersing fine solids with exceptional consistency. Chinese manufacturers are pioneering advanced high-shear mixing and emulsification reactors, setting new benchmarks for smooth, stable, and high-quality product output.
The Power of High-Shear Emulsification
An emulsification reactor serves as the centerpiece of modern production lines, applying intense mechanical energy to create extremely fine and uniform droplets or particles. This results in stable emulsions (liquid-in-liquid) or suspensions (solid-in-liquid) that meet the highest quality standards.
Precision Homogenization and Particle Size Reduction
Emulsion quality is directly tied to the size and consistency of internal phase droplets. Advanced reactors utilize state-of-the-art high-shear technology to achieve unparalleled results.
Rotor-Stator Homogenization: This core technology employs a high-speed rotor spinning within a stationary stator, creating intense hydraulic shear, centrifugal extrusion, and high-speed cutting forces. These forces rapidly break down larger particles and droplets to sub-micron sizes, essential for stable, long-lasting emulsions in high-end creams, lotions, and pharmaceutical ointments.
Vacuum Capabilities: Many reactors operate as closed, vacuum-sealed systems. Vacuum operation removes trapped air and gases during mixing, eliminating micro-bubbles that can destabilize emulsions, compromise appearance, and reduce shelf life. The result is a denser, purer, and significantly more stable product.
Temperature Control via Jacketing: Integrated heating/cooling jackets enable precise and rapid temperature adjustments. This capability is vital for melting wax phases, dissolving polymers, and maintaining optimal temperatures for emulsifying agents, ensuring perfectly controlled chemical reactions.
Scalability and Operational Versatility
The new generation of blending equipment offers robust design features that simplify operation and maintenance while ensuring seamless scalability from laboratory to large-scale production.
Multi-Shaft Agitation Systems: Advanced reactors combine high-shear homogenization with slow-speed anchor agitators equipped with Teflon or non-stick scrapers. These scrapers sweep the vessel's inner walls, preventing material accumulation, ensuring thorough batch mixing, and enhancing heat transfer efficiency.
Clean-in-Place (CIP) Integration: Constructed from high-grade sanitary stainless steel (SUS316L) with polished internal surfaces, these reactors integrate seamlessly with automated Clean-in-Place systems. This enables quick, effective, and validated cleaning between product batches, meeting stringent sanitation requirements in food, cosmetic, and pharmaceutical industries.
Ensuring Purity from the Start: Raw Material Storage
The effectiveness of precision reactors depends on the integrity and purity of raw materials. Water, oils, and chemical emulsifiers must be stored in inert, corrosion-resistant, and non-contaminating vessels.
This critical need for reliable, high-purity storage is addressed by industry-leading solutions from Shijiazhuang Zhengzhong Technology Co.,Ltd (Center Enamel), specialists in designing and fabricating bolted steel tanks, including stainless steel tanks certified for demanding industrial applications.
Shijiazhuang Zhengzhong Technology Co.,Ltd (Center Enamel) provides ideal storage solutions for bulk water, solvents, and liquid raw materials used in emulsification. Their bolted tanks, particularly those with specialized coatings, offer exceptional chemical and corrosion resistance, ensuring raw materials maintain their original high-purity state until processing.
By combining the precision of advanced emulsification reactors with reliable, hygienic storage infrastructure from Shijiazhuang Zhengzhong Technology Co.,Ltd (Center Enamel), manufacturers can achieve highly stable, smooth, and consistent products that meet the strictest global standards for quality and uniformity.
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