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Explosion-Proof Alcohol Mixing Reactor with Precision Thermal Management and High-Efficiency Agitation for Chemical Processing
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Explosion-Proof Alcohol Mixing Reactor with Precision Thermal Management and High-Efficiency Agitation for Chemical Processing
| MOQ: | 1 Sets |
| Price: | 10000 USD |
| Delivery Period: | 2 months |
| Payment Method: | L/C,T/T |
| Supply Capacity: | 200 sets / days |
Detail Information
Place of Origin
China
Brand Name
Center Enamel
Certification
ASME,ISO 9001,CE, NSF/ANSI 61, WRAS, ISO 28765, LFGB, BSCI, ISO 45001
Material:
Stainless Steel, Carbon Steel
Size:
Customized
Design Pressure:
0.1-10 Mpa
Applications:
Chemical, Food Processing, Beverage Processing, Brewing, Metallurgy, Oil Refining, Pharmaceuticals
Highlight:
Explosion-Proof Alcohol Mixing Reactor
,Precision Thermal Management Chemical Reactor
,High-Efficiency Agitation Reactor
Product Description
Solution Homogeneity: Advanced Reactor Systems for Consistent Alcohol Blending
Alcohol blending is a critical process across chemical industries including specialized solvents, pharmaceutical excipients, industrial cleaners, and chemical intermediates. These processes require reactors capable of achieving precise, rapid, and uniform mixing of alcohols (ethanol, methanol, or isopropanol) with water, active chemical agents, and various solvents. Achieving microscopic homogeneity is essential for product performance, stability, and regulatory compliance.
Core Engineering of Precision Liquid Mixing
Agitation for Rapid Homogenization
Alcohol solutions can exhibit phase separation or require rapid dispersion of additives. Our reactors employ high-efficiency agitators (hydrofoil, pitched blade, or turbine impellers) designed to generate rapid fluid turnover and ensure instantaneous, uniform mixing throughout the entire batch, eliminating concentration gradients that impact downstream processes.
Explosion-Proof and Safety Compliance
Designed for volatile and flammable alcohols, our reactor systems strictly adhere to international safety standards (ATEX, NEC) for hazardous environments. Featuring spark-proof, Ex-rated motors and fully sealed designs with nitrogen blanketing capabilities, they prevent explosive vapor-air mixtures and ensure operational safety.
Precise Thermal Management
Alcohol mixing with other liquids can generate heat. Our reactors feature responsive, large-surface-area cooling jackets with accurate PID control to efficiently dissipate heat, maintaining controlled temperatures for solution stability and preventing solvent loss through vaporization.
Reactor Design for Integrity and Consistency
Material Compatibility and Corrosion Resistance
Internal surfaces are constructed from high-grade stainless steel (Type 316L) or specialized alloys, providing excellent chemical resistance against organic solvents and acids. This prevents corrosion and eliminates metal ion contamination that could compromise product quality.
High-Integrity Sealing
Advanced mechanical seals on agitator shafts prevent volatile alcohol vapor escape and air ingress, critical for both safety and process control while maintaining inert atmospheres.
Automated Dosing and Metering
Integrated with automated, high-accuracy metering pumps and control logic, our systems ensure precise stoichiometric addition of all components, guaranteeing batch-to-batch consistency in final formulations.
Supporting Infrastructure for Plant Resilience
Continuous, high-volume alcohol blending operations require robust auxiliary infrastructure for managing bulk solvents, feedstocks, and product containment.
Shijiazhuang Zhengzhong Technology Co., Ltd (Center Enamel)
As a leading manufacturer in industrial storage and containment, we deliver expertly fabricated steel tanks and robust vessels that form crucial infrastructure for chemical processing plants. For alcohol blending facilities, this includes secure, high-integrity storage for bulk industrial alcohols (ethanol, methanol, IPA), raw chemical feedstocks, and large-capacity holding tanks for final blended solutions. Our reliable containment solutions provide dependable fluid and material management, ensuring operational continuity and minimizing solvent loss.
Our specialized Alcohol Mixing Reactor systems master safety compliance, ensure high-efficiency mixing, and provide superior chemical resistance and structural integrity, empowering the global chemical industry to consistently achieve required solution homogeneity and stability in diverse alcohol-based formulations.
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