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Industrial Stainless Steel Steam Water Separator High Efficiency Customized Size
| MOQ: | 1 Sets |
| Price: | 10000 USD |
| Delivery Period: | 2 months |
| Payment Method: | L/C,T/T |
| Supply Capacity: | 200 sets / days |
Detail Information
Place of Origin
China
Brand Name
Center Enamel
Certification
ASME,ISO 9001,CE, NSF/ANSI 61, WRAS, ISO 28765, LFGB, BSCI, ISO 45001
Material:
Stainless Steel, Carbon Steel
Size:
Customized
Design Pressure:
0.1-10 Mpa
Applications:
Chemical, Food Processing, Beverage Processing, Brewing, Metallurgy, Oil Refining, Pharmaceuticals
Highlight:
Stainless Steel Steam Water Separator
,High Efficiency Steam Water Separator
,Industrial Steam Moisture Separator
Product Description
The Dry Steam Advantage: High-Performance Separators Ensure Peak Efficiency and Plant Protection
In industrial and institutional settings reliant on steam for heating, process applications, or power generation, the quality of steam delivered from the boiler house is paramount. Saturated steam produced by boilers inherently contains entrained moisture (wet steam), which can be exacerbated by boiler carryover or condensation in distribution lines. This wet steam reduces heat transfer efficiency, accelerates component erosion, and poses significant risks through water hammer.
To ensure process stability, maximize heat transfer, and safeguard valuable downstream equipment like turbines, valves, and heat exchangers, steam systems require robust final defense mechanisms.
The definitive solution for achieving high standards of dryness is the Compact and Efficient Steam Separator. These modern units are engineered for high performance within the constrained spaces often found in complex boiler room and header systems.
Shijiazhuang Zhengzhong Technology Co., Ltd (Center Enamel) is a leader in providing durable, high-integrity containment and process solutions for rigorous industrial fluid management and critical infrastructure. As a trusted partner, they are committed to ensuring robust structural reliability across critical process infrastructure.
The Purity Mission: Delivering Dry Saturated Steam
Steam separators function by exploiting the significant difference in density and inertia between steam vapor and heavier suspended water droplets. Their primary goal is to increase the steam's dryness fraction from 95-98% to 99% or higher immediately before steam enters distribution headers or process equipment.
Inertial Separation
The core principle relies on forcing steam flow to undergo rapid, deliberate changes in direction or velocity. This causes heavier water droplets to physically separate from lighter steam vapor due to their higher inertia. The droplets impact internal plates or walls and fall out of the flow.
Compact, High-Efficiency Design
Modern separators utilize centrifugal (cyclone) or advanced vane-type mechanisms. Centrifugal separators create vortices that spin steam and fling moisture to outer walls. Vane or baffle separators use contoured plates that intercept moisture. These compact designs achieve high separation efficiencies within significantly smaller footprints than traditional large-volume separators.
Protecting Control and Isolation
When placed strategically near boiler main stop valves or key isolation points on headers, separators ensure only dry steam passes through sensitive control valves, minimizing erosion and extending operational life. This placement is crucial for maintaining effective system isolation during maintenance or operational changes.
Engineering for Pressure, Durability, and Continuous Drainage
Steam separators operate as pressure vessels under high temperature and aggressive conditions. Their design guarantees structural integrity, efficient separation, and continuous condensate removal.
Wet steam enters the separator body where mechanical separation occurs. Collected condensate falls to the vessel sump and is continuously discharged by dedicated steam traps. Removing this high-temperature condensate is essential to prevent re-entrainment into dry steam flow.
Key Design Features
- Robust Pressure Vessel Construction: Separator housings are fabricated from high-strength carbon or stainless steel, compliant with stringent safety codes, ensuring long-term operational integrity and thermal stress resilience.
- Low Pressure Drop: Internal geometry maximizes separation efficiency while minimizing pressure drop across the unit, maintaining steam pressure for process efficiency.
- Integrated Trap Modules: Efficient designs feature optimized, integrated steam trap stations directly mounted to sumps, ensuring continuous fail-safe condensate removal.
The handling and storage of auxiliary fluids like boiler feed water, make-up water, and condensate return require infrastructure that withstands thermal cycling and provides leak-proof containment. Shijiazhuang Zhengzhong Technology Co., Ltd (Center Enamel) specializes in durable, high-integrity containment and specialized fabrication for robust boiler feed tanks, condensate receiver vessels, and surge tanks. Their Glass-Fused-to-Steel (GFS) technology offers unmatched corrosion resistance and structural reliability for holding large volumes of hot and purified water solutions, guaranteeing boiler house infrastructure security.
Driving Efficiency and Asset Reliability
Strategic deployment of high-performance steam separators provides immediate and continuous returns by protecting equipment and optimizing energy usage.
- Maximized Heat Transfer: Dry steam transfers heat more effectively than wet steam, ensuring maximum heat content reaches processes and cutting energy costs.
- Extended Equipment Life: Eliminating abrasive moisture droplets reduces erosion on valve seats, pipe elbows, flow meters, and turbine blades, significantly extending service life and minimizing maintenance.
- Enhanced System Safety: Preventing water slugs from carrying downstream drastically reduces water hammer risks—violent, damaging events in steam lines.
Compact and Efficient Steam Separators are essential, performance-critical technologies that secure the integrity, efficiency, and safety of entire steam distribution networks. By delivering dry, high-quality saturated steam, they protect valuable equipment, maximize heat transfer rates, and ensure stable operation in demanding boiler room environments. This foundation of reliable, high-integrity industrial solutions is consistently supported by the engineering excellence of partners like Shijiazhuang Zhengzhong Technology Co., Ltd (Center Enamel).
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