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High Pressure Shell Tube Brine Heat Exchanger Corrosion Resistant Anti Fouling

High Pressure Shell Tube Brine Heat Exchanger Corrosion Resistant Anti Fouling

MOQ: 1 Sets
Price: 10000 USD
Delivery Period: 2 months
Payment Method: L/C,T/T
Supply Capacity: 200 sets / days
Detail Information
Place of Origin
China
Brand Name
Center Enamel
Certification
ASME,ISO 9001,CE, NSF/ANSI 61, WRAS, ISO 28765, LFGB, BSCI, ISO 45001
Material:
Stainless Steel, Carbon Steel
Size:
Customized
Design Pressure:
0.1-10 Mpa
Applications:
Chemical, Food Processing, Beverage Processing, Brewing, Metallurgy, Oil Refining, Pharmaceuticals
Highlight:

Corrosion Resistant Brine Heat Exchanger

,

High Pressure STHE

,

Anti Fouling Heat Exchanger

Product Description
Robust Shell and Tube Heat Exchangers for Corrosive Brine Applications
In resource extraction, chemical processing, and industrial separation, heating highly saline solutions (brine) is an essential requirement. Whether pre-heating feedwater for desalination, facilitating reactions in lithium mining, or driving crystallization processes, reliable heat transfer is critical. Brine presents one of the most hostile environments for industrial equipment, combining high salinity, temperature, and pressure that quickly degrades standard materials.
The definitive solution for continuous, high-efficiency heat transfer in these punishing conditions is the Durable Shell and Tube Heat Exchanger (STHE). These are sophisticated, custom-engineered systems built with materials resilience that ensures exceptional operational longevity.
Core Challenge: Why Brine Demands Specialized Engineering
Brine heating requires heat exchangers capable of functioning under intense thermal and chemical duress:
Chloride Stress Corrosion Cracking (CSCC): High chloride concentration combined with elevated temperature and pressure rapidly compromises standard stainless steels, leading to cracking and catastrophic failure.
Scaling and Fouling: High mineral content in brine readily precipitates onto heated surfaces, forming insulating scale that reduces thermal efficiency and requires frequent shutdowns for cleaning.
High Operating Pressure and Temperature: Many industrial brine heating tasks operate under intense conditions, requiring mechanically strong vessels that can handle severe thermal cycling.
Advanced Shell and Tube Heat Exchanger Design
The modern STHE for brine applications focuses on material selection and mechanical resilience to guarantee performance. The basic configuration consists of a bundle of tubes enclosed within a large outer shell, with corrosive brine typically routed through the tube side and non-corrosive heating medium through the shell side.
Key Design Features for Anti-Corrosion and Longevity
Exotic Alloy Tubes and Tube Sheets: Fabricated from advanced metals such as Titanium, Nickel Alloys (Hastelloy), or high-grade Duplex Stainless Steels for exceptional protection against chemical aggressiveness.
Specialized Anti-Fouling Design: Optimized flow velocities and removable tube bundles enable intensive mechanical cleaning of precipitated scale without compromising structural integrity.
Robust Pressure Vessel Integrity: Built to handle significant internal and external pressures with reliable, zero-leak performance required for high-pressure brine handling.
Unmatched Reliability and Efficiency
Optimizing Uptime and Operational Integrity: Corrosion-resistant alloys prevent premature failure, extending operational lifespan and maximizing plant uptime.
Ensuring Thermal Stability and Performance: Mechanical strength guarantees consistent, high-efficiency heat transfer throughout the unit's life.
Enhanced Maintenance and Serviceability: Configurations like Floating Head or U-Tube bundles accommodate thermal expansion and permit complete removal for inspection and cleaning.
Scalability and Versatility: Modular design and established engineering codes make STHEs the reliable choice for large-capacity brine heating tasks.
Partnership for Industrial Resilience
Investing in equipment for harsh brine heating environments requires partnering with manufacturers specializing in durability and quality assurance. Shijiazhuang Zhengzhong Technology Co.,Ltd (Center Enamel) provides engineered components rooted in deep understanding of corrosive fluid handling and structural integrity.
Their commitment to engineering excellence and durable solutions demonstrates capability to build heat exchangers that are both effective and exceptionally long-lasting for challenging brine heating operations.
Durable Shell and Tube Heat Exchangers are the cornerstone of reliable industrial heat transfer in harsh, corrosive brine applications. By offering superior corrosion resistance through exotic alloys, unmatched high-pressure stability, enhanced serviceability, and inherent scalability, they are foundational to modern resource processing and industrial separation.